Current Position:Home > Industry Research

Applying the concept of "Eight Zeros" to accomplish a lean leap in factory 5S management.

1.

Loss is zero (

At least in the industry is praised as the most clean and tidy workshop; No defect, no bad, good cooperation reputation among customers word-of-mouth spread, loyal customers more and more;

The popularity is very high, many people come to visit; People vie to work for this company; People are proud to buy this company's products;

Finishing, rectification, cleaning, cleaning and cultivation are maintained well, and have become a habit, and the factory based on cleanliness has great room for development.

2.

Bad is zero (

Products are produced according to standard requirements; The correct use and maintenance of testing instruments is the premise of ensuring quality; The environment is clean and orderly, and anomalies can be found at a glance;

Clean and tidy production site, can improve the quality awareness of employees; Normal use and maintenance of mechanical equipment to reduce defective products; Employees know to prevent problems rather than just deal with them;

3.

Zero waste (

5S can reduce inventory, eliminate overproduction, avoid parts, semi-finished products, finished products in the warehouse too much; Avoid excess warehouse, shelf and ceiling; Avoid excess of pallet, trolley, forklift and other handling tools;

Avoid purchasing unnecessary machinery and equipment; Avoid waste caused by actions such as "seeking", "waiting" and "avoiding"; Eliminate "picking up", "dropping down", "counting", "carrying" and other actions without added value; Avoid unnecessary stationery, desks, chairs and other office equipment.

(4)

Zero fault (

Clean factory; No debris, debris and oil leakage, often wipe and maintenance, mechanical operation rate is high; Mold, fixture management is good, debugging, searching time is reduced;

Equipment production capacity, personnel efficiency is stable, comprehensive efficiency can be grasped; Use point check daily to prevent problems before they happen.

5.

Switching product time is zero (

Molds, fixtures, tools after rectification, do not need to find too much time; The clean and standardized factory machinery runs normally, and the working efficiency increases greatly; Thorough 5S, so that beginners and newcomers can understand at a glance, quickly on the job.

6.

Zero accidents (

After finishing and rectification, passageways and rest places will not be occupied; Safety factors are taken into account in the placement, handling method and stowage height of items; The workplace is spacious and bright, so that logistics is clear; People and vehicles shunt, the road smooth; Clear warnings such as "danger" and "attention"; Employees use protective equipment correctly and will not violate regulations; All the equipment is cleaned and repaired, which can detect the existing problems in advance, so as to eliminate the security risks; Fire fighting facilities are complete, fire extinguisher placement, escape route is clear, in case of fire or earthquake, the life safety of employees is guaranteed.

All landowners

Zero complaints (

People can correctly enforce the rules and regulations; Go to any post can immediately work; Everyone knows how to do the work, what is done; The work is convenient and comfortable; Getting better every day, making progress.

today

Absence rate is zero (

Clear workplace, no waste, reluctance, imbalance and other drawbacks; The position is bright, clean, dust and garbage free workplace makes people happy, will not make people tired and annoyed;

Work has become a pleasure, employees will not be absent without reason; 5S can give people the belief that "as long as everyone works hard, anything can be done", so that everyone can improve themselves; Employees are proud and proud to work in a dynamic, first-class factory.

All in all, through the 5S movement, the company can grow healthily, steadily and rapidly, and gradually develop into a world-class enterprise with contributions and influence in the region, and at least four relevant parties are satisfied:

(1) ISInvestor Satisfaction: Through 5S, enterprises can reach a higher level of production and management, and investors can obtain greater profits and returns;

(2) Customer Satisfaction (CSCustomer Satisfaction), which is characterized by high quality, low cost, timely acceptance, high technical level and high production flexibility;

(3) Employee satisfaction, good benefit, prosperous life of employees, humanized management enables each employee to obtain security, respect and sense of achievement;

(4) Social satisfaction (SSSociety Satifaction), enterprises have outstanding contributions to the region, enthusiasm for public welfare, support for environmental protection, such enterprises have a good social image.

Related Articles